Americold Logistics - Mountville, PA

posted 4 months ago

Full-time - Mid Level
Mountville, PA
Warehousing and Storage

About the position

The primary responsibility of the Maintenance Manager is to lead the site maintenance team to proactively maintain all aspects of the facility and automated operations in a manner that focuses on people and food safety. This role is crucial in driving continued improvement in equipment uptime and availability by focusing on People, Processes, and Performance. The Maintenance Manager will provide technical leadership and management for site maintenance personnel, ensuring that all duties meet safety policies and regulations. In addition to overseeing daily operations, the Maintenance Manager will develop a long-term vision and strategic planning for the organization at an automated site, which includes People Development, Capital Planning, and Budgeting. The role requires ensuring the planning and execution of site-wide maintenance and energy activities, capital projects, and engineering, as well as project management and maintenance of all assets, including Refrigeration, Material Handling Equipment, ASRS Systems, and Building & Grounds. The Maintenance Manager will also be responsible for conducting root cause analysis to resolve reliability maintenance issues. The position involves directing, coordinating, communicating, and interpreting Capital Policy to ensure that projects are thoroughly planned, scheduled, scoped, estimated, staffed, and implemented. The Maintenance Manager will develop a comprehensive energy plan that addresses energy consumption, defined rate goals, strategies, action plans, conservation plans, and utilization effectiveness. Furthermore, the role includes planning, scheduling, and executing planned and predictive maintenance activities while effectively dispersing resources across shifts. The Maintenance Manager will design, implement, modify, and improve asset maintenance plans based on failure modes, mean time between failures (MTBF), data analysis, throughput, condition monitoring, and statistics to enhance processes and reduce equipment and process failures. Collaboration with internal resources and local, state, federal, and other agencies is essential to ensure compliance with all standard work practices and regulations. The role also requires preparing annual budgets, scheduling expenditures, analyzing variances, justifying spend, and managing an accurate expense and capital budget to achieve financial objectives. In summary, the Maintenance Manager is accountable for talent management, ensuring the appropriate level of technical expertise within the maintenance team, and leading the optimization of resource labor, contracted services, and parts usage. This position is vital for maintaining effective operational throughput and equipment reliability while developing technical staff through Americold's skills matrix and development planning process.

Responsibilities

  • Lead the site maintenance team to proactively maintain all aspects of the facility and automated operations.
  • Drive for continued improvement in equipment uptime and availability by focusing on People, Processes, and Performance.
  • Provide technical leadership and management for site maintenance personnel ensuring compliance with safety policies and regulations.
  • Develop long-term vision and strategic planning for the organization at an automated site.
  • Ensure planning and execution of site-wide maintenance and energy activities, capital projects, and engineering.
  • Conduct root cause analysis to resolve reliability maintenance issues.
  • Direct, coordinate, communicate, and interpret Capital Policy for project planning and implementation.
  • Develop a comprehensive energy plan addressing energy consumption and conservation strategies.
  • Plan, schedule, and execute planned and predictive maintenance activities across shifts.
  • Design, implement, modify, and improve asset maintenance plans based on data analysis and statistics.
  • Collaborate with internal resources and regulatory agencies to ensure compliance with standard work practices.
  • Prepare annual budgets, analyze variances, and manage expense and capital budgets to achieve financial objectives.
  • Lead continuous technical and reliability improvement of the facility, equipment, and systems.
  • Optimize resource labor, contracted services, and parts usage.
  • Accountable for talent management and development of the maintenance team.

Requirements

  • Bachelor's degree is REQUIRED, preferably in engineering, business, or operations management.
  • 7+ years of relevant maintenance leadership experience in Automated Facility Operations, Industrial Manufacturing, or Automated Distribution Maintenance & Engineering is REQUIRED.
  • Experience with Rockwell, Siemens, SEW Eurodrive Control Systems.
  • Understanding of setting up, configuring, and maintaining automated systems (EtherNet, Profibus, Profinet, Modbus, DeviceNet, ControlNet).
  • Ability to understand, review, and analyze functional descriptions, instrumentation diagrams, blueprints, and interpret PLC ladder logic.
  • Experience with low and medium voltage distribution systems (24VDC to 480VDC).
  • Demonstrates strong decision-making, analytical, troubleshooting, and problem-solving skills.
  • Experience leading Failure Mode & Effects Analyses (FMEA), Failure Mode, Effects, & Criticality Analyses (FMECA), or other established Root Cause Analyses (RCA) is REQUIRED.
  • Understanding of advanced troubleshooting and repair of automation control systems, HMIs, VFDs, servo drives, motor control systems, PLCs, and electrical circuits.
  • Experience implementing/managing Predictive Maintenance technologies (Vibration, Infrared, Ultrasound) is REQUIRED.
  • Subject Matter Expert (SME) level knowledge of Computerized Maintenance Management System (CMMS) such as MAXIMO, AS400, E-Maint, etc. is REQUIRED.
  • Deep understanding and practical experience with Society of Maintenance & Reliability Professionals (SMRP) Best Practices.
  • Experience implementing best-in-class maintenance programs and strategies such as Total Productive Maintenance (TPM), Reliability Centered Maintenance (RCM), Maintenance Excellence, and/or Predictive Maintenance.

Nice-to-haves

  • Certified Maintenance Reliability Professional (CMRP), Certified Reliability Engineer (CRE), or Certified Automation Professional (CAP) are preferred.
  • Six Sigma experience (Green or Black Belt), demonstrated by successful completion of a major improvement project, is preferred.
  • PMP Certification Preferred for project management skills.
  • RETA course completion is preferred.
  • Experience in process controls, materials handling, multiple PLC platforms, and other programmable control systems.

Benefits

  • Best-in-class benefit programs for health and financial well-being.
  • Values-oriented company with a clear mission to help customers feed the world.
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