Staff Manufacturing Engineer, General Assembly & Testing Optimus

About the position

Tesla is looking for a highly motivated Staff Manufacturing Engineer focusing on launch production for Optimus humanoid robots. Collaborating with cross-functional teams, you will optimize designs for manufacturability, accelerate assembly processes, install, commission and ramp production line in Tesla factories. Your role in this demanding and fast-paced environment will contribute to the development of a groundbreaking product, aligning with our mission of achieving machine-to-build-machine capability. If you have proven experience in launching new products at high volume, and a track record of leading successful projects, join Tesla to play a pivotal role in shaping the future of AI robotics.

Responsibilities

• Work with cross-functional teams throughout the entire product lifecycle.
• Collaborate closely with Design Engineering, NPI (New Product Introduction), Quality and Production.
• Develop manufacturing technology from concept to production, providing insights during product definition.
• Create process sequences, establish critical process parameters and recipes, and formulate assembly sequences.
• Lead the in-house development of novel, complex, innovative, and intricate prototype manufacturing equipment.
• Manage internal and external equipment suppliers to design, install and commission production lines.
• Work closely with the production team to ramp up the line, addressing technical issues and optimizing processes.
• Calculate equipment capacity and line balancing to ensure optimal production efficiency.
• Document engineering testing reports and maintain records of equipment performance, process improvements, and troubleshooting outcomes.

Requirements

• Bachelor's Degree in Mechanical/Electrical Engineering or equivalent experience.
• Mindset to apply first principles for problem solving.
• Proficiency in CAD tools (Catia and AutoCAD preferred).
• Proficiency in mechanical assembly (press fits, fastener selection, harness, etc.).
• Proficiency in electrical integration, quality matrix, testing and troubleshooting.
• Familiar with torque tools, fixture design, automation equipment, control systems and communication protocol.
• Experience in transitioning products from prototype to production.
• Able to work under pressure while managing competing demands and tight deadlines.
• Exemplary verbal and written communication skills.
• Well-organized with meticulous attention to detail.