Unclassified - Saint Clair, MI

posted 3 months ago

Full-time
Saint Clair, MI

About the position

Under the general direction of the Engineering Manager, the Application Controls Engineer works independently and confers regularly with division and corporate employees, contractors, customers, and suppliers. The Application Controls Engineer will provide support, leadership, and direction to the engineering team in the development of standards and specifications as it pertains to new equipment and to increase uptime, throughput, efficiency, and quality, through the process of maintaining, designing, developing, and continuously improving our equipment. The role involves participating in line or project sourcing, including RFQ creations and alignment during the sourcing process. The engineer will identify and perform continuous improvement activities to improve safety, increase productivity, and reduce production costs by developing and improving electrical control systems. Additionally, the engineer will support ECR changes from internal and external clients and lead controls-related projects, including timing, budget, and execution. Responsibilities also include creating and maintaining electrical and control standards, leading electrical documentation of control systems and power distribution during launches and projects, and leading product selection as it pertains to controls and electrical design. The Application Controls Engineer will lead awareness of existing and emerging technologies in PLC, robots, instrumentation, and computer systems, provide training and guidance to interdepartmental personnel related to control systems, and update electrical schematics ensuring that all electrical codes are adhered to current regulations. The engineer will also lead pre-design reviews for new machinery, collaborate with capital management to ensure re-deployment, and lead and control all controls-related deviations. Safety is paramount, and the engineer must always adhere to all safety rules, report any unsafe or unhealthy conditions immediately, and ensure that their area of responsibility is clean, tidy, and organized. The role requires knowledge of operating instructions for all assigned equipment, including pre-start-up inspection processes, hazards, protective measures, PPE requirements, start & stop procedures, and equipment limitations. The work schedule is dynamic and may include weekends and varying shifts based on project necessities.

Responsibilities

  • Participate in line or project sourcing, including RFQ creations and alignment during the sourcing process
  • Identify and perform continuous improvement activities to improve safety, increase productivity, and reduce production costs by developing and improving electrical control systems
  • Support ECR changes from internal and external clients
  • Lead controls related projects including timing, budget, and execution
  • Create and maintain electrical and control standards
  • Lead electrical documentation of control systems and power distribution during launches and projects
  • Lead product selection as it pertains to controls and electrical design
  • Lead awareness of existing and emerging technologies in PLC, robots, instrumentation, and computer systems
  • Provide training and guidance to interdepartmental personnel related to control systems
  • Update electrical schematics ensuring that all electrical codes are adhered to current regulations
  • Lead pre-design reviews for new machinery
  • Collaborate with capital management to ensure re-deployment
  • Lead and control all controls related deviations
  • Always adhere to all safety rules and report any unsafe or unhealthy conditions immediately
  • Ensure that area of responsibility is clean, tidy, and organized
  • Know the operating instructions for all equipment where assigned, including pre-start-up inspection processes, hazards, protective measures, PPE requirements, start & stop procedures, and equipment limitations
  • Work a dynamic schedule that may include weekends and varying shifts based on project necessities

Requirements

  • Able to configure and program Allen Bradley PLCs and HMIs
  • Able to set up and debug network protocols, such as Ethernet/IP, ProfiNet, etc.
  • Able to read electrical schematics
  • Able to select electrical and controls hardware and software components
  • Able to manage multiple projects and prioritize tasks
  • Must be a self-starter with the ability to work independently with minimal supervision
  • Has a high level of analytical and creative problem-solving skills
  • Cost analysis skills
  • Must be able to manage and understand timelines
  • Ability to travel as required to integrators

Nice-to-haves

  • Minimum 7 years experience in automotive and manufacturing environment
  • Experience with Fanuc robots, and able to troubleshoot code & touch-up points
  • Experience applying machine safety requirements (ISO 12100 & 13849)
  • Familiar with RSLogix5000, RSLinx, RSNetworx, and FactoryTalk View
  • Knowledge of efficiency tracking, root cause analysis, and KPIs
  • Knowledge of electrical code (NEC and NFPA)
  • Competent with AutoCAD Electrical

Benefits

  • Engaging and dynamic work environment
  • Opportunities to develop industry-leading technologies
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