Composite Manufacturing Engineer

Montana State University - Bozeman, MT

Full-time - Mid Level

Bozeman, MT

Educational Services

About the position

The Composite Manufacturing Engineer position at Montana State University is a lead engineer role focused on developing innovative carbon fiber processing technology for industrial applications, specifically under a Department of Defense (DOD) contract aimed at creating stretch broken carbon fiber for military rotorcraft. This position requires a strong background in composite engineering to innovate and enhance carbon fiber manufacturing processes. The successful candidate will be responsible for defining and executing test plans, engineering designs, and hands-on trials, while also mentoring a diverse group of staff and students. The role involves working closely with a dedicated development team to explore the untapped potential of stretch broken carbon fiber. Key responsibilities include determining the optimal techniques for stretch breaking, defining and executing autoclave and other manufacturing processes, and developing test plans to assess the material properties of the stretch broken fibers. Additionally, the engineer will assist in identifying suitable applications for the new material and will be involved in manufacturing prototypes that demonstrate the advantages of stretch broken carbon fiber. This position not only emphasizes technical expertise but also values interpersonal skills, as the engineer will be expected to work effectively with a diverse range of individuals and contribute positively to the mission of Montana State University. The university encourages applications from women and underrepresented minorities in engineering, reflecting its commitment to increasing diversity within the engineering profession.

Responsibilities

• Function as primary technical lead on developing stretch broken carbon fiber processing methods for parts.
• Apply a comprehensive knowledge of composites manufacturing to develop carbon fiber parts, components, and prototypes.
• Define testing protocol of carbon materials, coupons, and parts per industry standards.
• Determine applications for stretch broken carbon fiber materials and produce prototypes.
• Execute on the deliverables and milestones of DOD contract.
• Coordinate activities of development team, faculty, and students to meet contract milestones and goals.
• Provide support for in-process control and quality control testing for other program tasks as needed.

Requirements

• Bachelor's Degree in Aerospace, Mechanical Engineering, Chemical Engineering or Manufacturing Engineering
• 5 years minimum experience working in a relevant environment
• Proficient in basic strength of materials design and analysis procedures
• Experience or familiarity with a broad range of composite manufacturing processes including bagging, hand layup, autoclave curing, fiber placement and automated forming methods.
• Effective written and oral communication skills to convey complex ideas and present information to individuals and groups.
• Must be flexible and willing to take on varied tasks to meet contract goals.

Nice-to-haves

• Laminate analysis training and experience
• Tooling design and manufacture experience
• CAD design, including SolidWorks.
• Experience in project and program management.
• Demonstrated ability to work with and engage with diverse team members within and outside of engineering disciplines.

Benefits

• Salary commensurate with experience, education, and qualifications.
• Eligible for benefits as a full-time position.