IOT Automation Engineer

Caterpillar - Decatur, IL

Full-time - Mid Level

Decatur, IL

Machinery Manufacturing

About the position

The IOT Automation Engineer at Caterpillar Inc. will play a pivotal role in transforming the Decatur factory into a connected facility by integrating assets into the IOT network. This position focuses on designing, implementing, and managing IOT solutions to enhance operational efficiency, improve data visibility, and enable real-time decision-making. The engineer will collaborate with cross-functional teams to ensure seamless integration of IOT technologies and support the factory's digital transformation goals.

Responsibilities

• Develop and implement IOT solutions to connect factory assets to the IOT network, ensuring seamless integration and functionality.
• Manage the technical aspects of the project, including defining and clarifying project scope, preparing project documentation, and facilitating meetings with project teams and stakeholders.
• Work closely with cross-functional teams, including IT, engineering, and operations, to ensure successful deployment and integration of IOT technologies.
• Oversee the collection, storage, and analysis of data from connected assets to improve operational efficiency and support real-time decision-making.
• Drive innovation by identifying opportunities for new IOT applications and improvements to existing systems.
• Provide ongoing technical support and troubleshooting for IOT systems and connected assets.
• Ensure that all IOT solutions comply with industry standards and regulations, and maintain up-to-date knowledge of emerging technologies and best practices.
• Develop training materials and provide training to staff on the use and maintenance of IOT systems. Maintain comprehensive documentation of all IOT projects and systems.

Requirements

• Knowledge of industrial communication protocols such as OPC UA, Modbus, and Ethernet/IP.
• Familiarity with Kepware software, including KEPServerEX, and the ability to configure and manage Kepware servers.
• Proficiency in PLC programming languages such as Ladder Logic, Structured Text, and Function Block Diagram.
• Experience in integrating data from PLCs and controllers into a centralized system, such as an IoT platform or cloud database.
• Solid understanding of networking concepts, including IP addressing, subnetting, and network security.
• Strong analytical and problem-solving skills for diagnosing and resolving issues related to data extraction and communication between devices.
• Ability to document technical processes, create user manuals, and generate reports on system performance and data trends.

Nice-to-haves

• Bachelor's degree related to Engineering, Computer Science, or a similar field of study.
• Progressive project management experience.
• Experience with factory automation.
• Experience in a manufacturing environment.
• Knowledge of different machine/asset types.

Benefits

• Competitive Base Salary
• Annual incentive bonus plan
• Medical, dental, and vision coverage
• Paid time off plan (Vacation, Holiday, Volunteer, Etc.)
• 401k savings plan
• Health savings account (HSA)
• Flexible spending accounts (FSAs)
• Short and long-term disability coverage
• Life Insurance
• Paid parental leave
• Healthy Lifestyle Programs
• Employee Assistance Programs
• Voluntary Benefits (Ex. Accident, Identity Theft Protection)