Night Shift Ethanol Production Operator

Southwest Iowa Renewable Energy - Council Bluffs, IA

Full-time

Council Bluffs, IA

Chemical Manufacturing

About the position

As a Night Shift Ethanol Production Operator at Southwest Iowa Renewable Energy, LLC, you will play a crucial role in the production of ethanol and its co-products. This position involves operating machinery and equipment necessary for the production process, which includes the loading and unloading of all products delivered and shipped out. You will be responsible for testing and monitoring the entire production process to ensure that all tasks are completed safely and efficiently, adhering to approved policies and practices. The role requires you to complete all necessary training and skills testing as specified by the company. The work schedule consists of 12-hour shifts from 8 PM to 8 AM, with a rotation of 4 nights on followed by 4 nights off. You will be expected to learn all areas of the plant in a short period, which includes the Cook area (from corn grind to fermentation), the DD&E area (distillation, dehydration, and evaporation), the Energy center (regenerative thermal oxidizer, boiler, water treatment, driers, and centrifuges), Board Operation (managing plant processes through distributive control systems), and product handling, loading, and testing. Collaboration with other personnel is essential to ensure that all standard operating procedures (SOPs), quality standards, and documentation are completed as required. In addition to operating machinery, you will inspect incoming grain to ensure it meets company standards, communicate with the QA/QC laboratory for effective quality control participation, and manage the timely loading and unloading of ethanol and other products by railcar and truck. You will also be responsible for maintaining records related to product shipments, testing equipment, and ensuring cleanliness and organization in various areas of the plant. Safety is paramount, and you will be expected to document any near-misses, accidents, or injuries, while keeping the plant in a Tour Ready condition at all times. Personal protective equipment must be worn as required in specific areas of the plant.

Responsibilities

• Operate machinery and equipment necessary in the production of ethanol and co-products.
• Load and unload all products delivered and shipped out.
• Test and monitor the entire production process.
• Complete all training and skills testing as specified.
• Learn all areas of the plant including Cook area, DD&E area, Energy center, Board Operation, and product handling.
• Inspect grain received to ensure it meets company standards.
• Communicate with QA/QC laboratory to implement quality control policies.
• Weigh in/out all trucks for loading/unloading within the plant.
• Timely loading and unloading of ethanol, distillers grains, and other products by railcar and truck.
• Move and load rail cars safely and efficiently.
• Complete all records related to products loaded for shipment.
• Test all required equipment and complete related records.
• Submit Work Requests and documentation using CPMS software.
• Collect, test, analyze, and record results of samples taken from the process.
• Clean assigned areas and ensure cleanliness upon completion.
• Maintain rolling stock including loaders, railcar mover, skid steer, and forklift.
• Inspect equipment for defects and document inspection results.
• Maintain scale house, ethanol load-out, and truck buildings.
• Document any near-misses, accidents, and/or injuries.
• Keep the plant in a Tour Ready condition at all times.

Requirements

• High school diploma or GED equivalent required.
• Previous process experience or education strongly preferred.
• Proficiency working with computer and related products, including Microsoft Products.
• Excellent written and verbal communication skills.
• Ability to handle multiple tasks and work well with others or independently.
• Ability to complete all certifications and pass tests for designated areas.
• Demonstrated competencies equivalent to 2 years of experience in core essential responsibilities and duties.

Nice-to-haves

• Experience with Distributed Control Systems (DCS).