Plant Operator

$55,400 - $91,400/Yr

National Renewable Energy Laboratory - Golden, CO

posted 2 months ago

Full-time - Mid Level
Golden, CO
Professional, Scientific, and Technical Services

About the position

Be a part of a world-class research laboratory at the National Renewable Energy Laboratory (NREL) as a Plant Operator for the Renewable Fuels Heating Plant (RFHP). As a team member in NREL's Office of Site Operations, Maintenance group, you will operate the RFHP facility and its equipment under limited supervision. The RFHP was built in 2008 on the South Table Mountain Campus to use renewable wood residue fuel to power a secondary heating plant. In this role, you will be responsible for all day-to-day operations, performance, maintenance, and repair tasks associated with the RFHP and its equipment. You will also assist with the facility maintenance of other facilities at the laboratory in addition to the RFHP, as assigned. Primary job functions include supporting continuous RFHP operations and all maintenance activities, prioritizing safe operations that comply with all applicable regulations and NREL policies and procedures. Safety is always a priority, and you will continually manage the facility's level of environmental emissions. You will perform operations tasks at facility specifications, including continual or periodic equipment monitoring and manual and automated building controls adjustments required to achieve facility and energy conservation performance requirements. Your responsibilities will also include maintaining the wood chip boiler, fuel storage pit, fuel augers, and other handling components, conveyors, sensors, air locks, fans, ash system, and associated instrumentation and controls. You must be able to read and interpret original manufacturer's equipment specifications, CAD drawings, operating procedures, and other instructions to ensure safe operations and achieve facility and energy conservation performance requirements. Additionally, you will inspect and sample the quality of the wood fuel supply, inspect all boiler controls and combustion equipment, and related systems for conformance with operational standards. Observing and recording boiler controls, gauges, and other operating data will be essential, as well as making necessary adjustments to fuel and airflow to maximize RFHP system performance and detect operating issues. You will troubleshoot energy and facility performance issues and related mechanical and equipment issues, working with the RFHP's Environmental Services Contractor as necessary to identify and resolve all plant performance or equipment issues. You will oversee annual system shutdown and associated facility cleaning and preventative maintenance, as well as annual system start-up and associated inspections and verifications of system parameters. Minor fitting and plumbing repairs, such as tightening joints and related housekeeping of the plant, will also be part of your duties. You will procure necessary spare parts and materials, including working with Procurement to secure the required amounts and quality of the wood residue fuel source. Recording and compiling plant operational and maintenance data by completing forms, logs, and other reports will be required, as well as receiving outage calls and calling in necessary personnel during outages and emergencies. Participation on cross-functional teams for special tasks and projects, and other projects and duties as assigned, will also be expected.

Responsibilities

  • Operate the Renewable Fuels Heating Plant (RFHP) facility and its equipment under limited supervision.
  • Support continuous RFHP operations and maintenance activities, prioritizing safe operations.
  • Manage the facility's level of environmental emissions.
  • Perform operations tasks including equipment monitoring and building controls adjustments.
  • Maintain wood chip boiler, fuel storage pit, fuel augers, and other handling components.
  • Read and interpret equipment specifications, CAD drawings, and operating procedures.
  • Inspect and sample the quality of the wood fuel supply.
  • Inspect boiler controls and combustion equipment for operational standards compliance.
  • Observe and record boiler controls, gauges, and operating data, making necessary adjustments.
  • Troubleshoot energy and facility performance issues and related mechanical issues.
  • Oversee annual system shutdown and associated facility cleaning and preventative maintenance.
  • Perform minor plumbing repairs and related housekeeping of the plant.
  • Procure necessary spare parts and materials for operations.
  • Record and compile plant operational and maintenance data.
  • Receive outage calls and coordinate necessary personnel during outages and emergencies.
  • Participate on cross-functional teams for special tasks and projects.

Requirements

  • Relevant Associate's Degree or certification program in construction, mechanical or electrical technology and 4 or more years of experience or equivalent relevant education/experience.
  • Full knowledge of general maintenance.
  • Basic knowledge of facility systems and mechanical, electrical, and pneumatic equipment.
  • Basic troubleshooting skills.
  • Ability to read blueprints.
  • Basic project administration skills.
  • Very good team and interpersonal skills.
  • Candidates must be very safety conscious and work well independently with limited supervision.
  • Completion of a trade or vocational program, able to operate tools and equipment typically acquired from such trade/vocational programs, or Journeyman level experience in mechanical and plumbing.
  • Knowledge of boilers, pumps, and associated systems and equipment.
  • Analytical ability for understanding and interpreting building system documents and drawings.
  • Proficient with standard office business products including Microsoft Office Suite (Word, Excel, PowerPoint, Outlook).

Nice-to-haves

  • Completion of accredited Boiler Operator program preferred.

Benefits

  • 403(b) matching
  • AD&D insurance
  • Disability insurance
  • Health insurance
  • Dental insurance
  • Tuition reimbursement
  • Paid time off
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