Principal Manufacturing Quality Engineer

About the position

In a world driven by the increased demand of technology, semiconductor manufacturers require a trusted partner to pioneer the frontiers of advanced integrated circuits (ICs). FormFactor, Inc (FFI) is the world's leading supplier of semiconductor test and measurement products that power electronic systems used in computing, consumer-technology, automotive, Artificial Intelligence (AI) and other applications. Our cutting-edge solutions are the driving force behind the testing of ICs that power electronic systems across computing, consumer technology, automotive, Artificial Intelligence (AI), and myriad other applications. As a leading player in the semiconductor industry, FormFactor actively seeks out individuals who are not just employees, but passionate contributors eager to thrive in an ever-evolving landscape. At FormFactor, we are not just shaping the future of semiconductors; we are rewriting the narrative of innovation itself. Our commitment extends beyond the technical realm to the very fabric of our culture. Rooted in our core values—Focus on the Customer, Ownership & Accountability, Respectfully & Effectively Communicate, and Motivate & Develop People—we foster an environment where diverse perspectives are not only welcomed but celebrated. Join us in experiencing the exhilaration of collaborating with a dynamic team, pushing the boundaries of what's possible, and contributing to a workplace where your voice is not just heard but valued and empowered. Become an integral part of our journey as we collaboratively Form Our Future Together, setting the stage for a new era in semiconductor excellence.

Responsibilities

• Support a quality focused culture where everyone feels ownership of quality and acts accordingly.
• Lead efforts to implement proactive quality execution to eliminate waste and increase yield, and efficiencies in various functional areas of the manufacturing processes.
• Develop activities to prevent and detect defects during the manufacturing process.
• Identify improvement opportunities related to product & process quality.
• Track non-conforming products, sub-assemblies, materials, and lead Material Review Board (MRB) efforts to disposition from a customer perspective.
• Facilitate and support problem-solving efforts for manufacturing/process non-conformances (NCRs) using quality tools such as 8D, Ishikawa, 5Why, 5S, FMEA, SPC, and DOE.
• Evaluate the impact of product, process, and equipment changes on product quality conformance.
• Participate in cross-functional team activities to implement solutions using the 8D methodology for customer complaints, issues, and escalations as needed.
• Focus on quality requirements including the development of pFMEA, and relevant quality control measures for risk reduction.
• Collaborate with cross-functional teams to develop, implement/monitor Process Control Plans, Process Capability Analysis, Control Charts, and associated improvements.
• Drive and facilitate process capability studies and gage repeatability and reproducibility (Gage R&R) studies.
• Support data analysis as needed for continuous improvement activities.
• Perform manufacturing process audits for conformance to control plans, work instructions accuracy, and customer requirements.
• Work with process owners to close gaps identified in manufacturing process audits.
• Validate the implementation & practice of process improvement actions outlined as part of internal and external 8Ds, corrective action plans.
• Maintain Quality Metrics and drive continuous improvement to achieve quality goals.

Requirements

• Bachelor's degree in Mechanical, Material Science, or Electrical Engineering or a related discipline required.
• Master's degree or specialization in Quality Management Systems preferred.
• Minimum 5 years (Bachelor's) or 3 years (Master's) of combined work experience in Quality Engineering and Quality Management Systems (ISO 9001).
• Minimum 3-5 years of experience in a manufacturing environment.
• Strong data collection and analysis skills; understanding of statistics and control charts.
• Structured problem-solving skills to drive to root cause and a solid understanding of quality tools, such as 8D, Ishikawa, 5Why, 5S, pFMEA, SPC, DOE, and Gage R&R.
• Experience with statistical data analysis packages like JMP or Minitab.

Nice-to-haves

• Cross-functional team environment experience.
• Excellent verbal and written English communication skills.
• Highly organized, detail-oriented, and able to prioritize and work effectively without supervision.
• Ability to travel 5-10% of the time as needed.
• Proficient in MS Office Word, Excel, PowerPoint, Project, and Visio.
• Experience in developing and using Data Analytics dashboards.

Benefits

• Medical, dental, vision, EAP, short-term and long-term disability, life insurance.
• Flexible spending and savings accounts.
• 401(k), ESPP and paid time off.