Mueller Water Products - Decatur, IL
posted 5 months ago
The Process Engineer at Mueller Water Products is tasked with the critical responsibility of developing, defining, and enhancing both new and existing manufacturing processes. This role requires a deep understanding of assigned manufacturing areas to drive improvements that not only reduce manufacturing costs but also minimize downtime and enhance process stability and capability. A proactive, hands-on, and energetic approach is essential for success in this position. In this role, the Process Engineer will actively lead troubleshooting efforts and conduct root cause analysis of operational issues, particularly those related to key performance indicators (KPIs) of the business unit and plant. Continuous improvement of manufacturing processes is a core responsibility, which involves applying knowledge of product design, machine design, and green sand casting processes. The engineer will also engage with vendors and gather insights from plant operators to inform process enhancements. Collaboration with the operational team is crucial, as the Process Engineer will support day-to-day problem-solving and process improvements. This includes providing directional recommendations based on evaluations of production costs, reviewing scheduling practices, and estimating future requirements. The role also involves direct support for assigned processes and equipment, which includes coordinating with maintenance and repair services, establishing preventative maintenance plans, and identifying critical spare parts. Additionally, the Process Engineer will ensure that all necessary process documentation is implemented and kept up to date, including work instructions, standard work procedures, maintenance repair procedures, and preventative maintenance checklists. Compliance with all regulatory bodies and government requirements is a priority, and the engineer must maintain safety and quality as top priorities in all endeavors.