Process Safety Manager - Refinery

Petroplan - Houston, TX

Full-time - Mid Level

Houston, TX

1-10 employees

Administrative and Support Services

About the position

The Process Safety Manager will lead safety initiatives at a major refinery, focusing on developing, implementing, and maintaining a comprehensive Process Safety Management (PSM) program. This role is crucial for ensuring compliance with regulatory standards and fostering a culture of safety within the organization, particularly in high hazard process environments.

Responsibilities

• Develop and establish compliance with the Process Safety Management (PSM) Program and the Risk Management Plan (RMP) for the refinery.
• Lead and facilitate process hazard analyses (PHA), Layers of Protection Analysis (LOPA), and risk assessments to identify, evaluate, and control potential hazards.
• Manage and maintain PSM programs and policies, including hazard identification, risk mitigation planning, compliance auditing, and reporting.
• Ensure compliance with OSHA PSM standards.
• Utilize robust problem-solving tools such as Apollo Root Cause Analysis (RCA) and Failure Mode and Effects Analysis (FMEA) to address safety issues.
• Oversee the procedure review and training processes for PSM operating procedures, ensuring they are current and effective.
• Conduct incident investigations and manage corrective actions resulting from incidents, audits, or trip reports.
• Develop and manage a risk register for potential threats, creating plans for prevention and mitigation.
• Serve as the site champion for all RCA efforts, ensuring thorough analysis and resolution of safety issues.
• Facilitate and participate in agency audits, including OSHA and EPA audits, ensuring accurate documentation and compliance.
• Lead training efforts to enhance the site's understanding of process safety principles and best practices.

Requirements

• Bachelor's degree in Chemical Engineering, Safety Engineering, or a related discipline.
• Minimum of five (5) years' experience in a high hazard process plant environment, particularly in refining or petrochemical sectors.
• Extensive knowledge of process safety management as defined by OSHA PSM and EPA RMP standards.
• Proficiency in leading hazard studies, including PHAs and LOPAs, and implementing safety-related policies.
• Strong leadership skills with the ability to communicate effectively across various organizational levels and drive cultural change.
• Strong analytical skills with the ability to problem solve, identify, and resolve issues in a timely manner.
• Excellent planning and organizational skills to prioritize and manage multiple tasks effectively.
• Relevant certifications (e.g., CSP, CIH) are a plus.

Nice-to-haves

• Relevant certifications (e.g., CSP, CIH) are a plus.