Senior Manufacturing Engineer - Direct Hire!

Aegis Worldwide - Troy, MI

Full-time - Mid Level

Troy, MI

Administrative and Support Services

About the position

The Senior Manufacturing Engineer is responsible for overseeing the design, implementation, data collection, and analysis of manufacturing processes. This role focuses on identifying challenges in production related to materials, machinery, labor, and tooling, and recommending effective solutions to enhance overall operations.

Responsibilities

• Adhere to all safety protocols and ensure safe work practices are followed at all times.
• Provide support to production processes, including operator training and process integration.
• Offer guidance in the selection and development of necessary tooling and fixtures based on process requirements and customer specifications.
• Assess production program equipment, hardware, and tooling, providing recommendations for repairs or replacements as needed.
• Create and update Process Flow Diagrams, PFMEAs, and detailed Process Work Instructions.
• Lead the specification, testing, installation, and ramp-up of new machinery.
• Spearhead continuous improvement initiatives across various production activities.
• Ensure processes comply with safety and ergonomic standards.
• Lead or support problem-solving efforts using techniques such as Root Cause Corrective Action, 8D, and 5-Why analysis.
• Oversee the creation and refinement of new processes, methods, and production controls.
• Install new equipment, ensure it operates efficiently, and train others on proper machinery operation.
• Provide support for machine PLCs and related controls.
• Develop and maintain operational manuals for both new and existing equipment.
• Stay informed about emerging manufacturing technologies and trends, applying this knowledge to recommend and implement cutting-edge processes and solutions.
• Contribute to Energy Storage applications and processes, including welding, storage, and handling of high-voltage products.

Requirements

• A Bachelor's degree in Manufacturing, Industrial, Process Engineering, or a related field is required.
• Between five to ten years of experience in relevant technical disciplines is required.
• Excellent time management skills with a proven track record of meeting deadlines.
• Strong analytical and problem-solving abilities to troubleshoot manufacturing equipment issues.
• In-depth knowledge of manufacturing principles, techniques, and best practices.
• Proficiency in Microsoft Office programs is essential.

Nice-to-haves

• Experience with manufacturing data systems such as Plex, MES, or Ignition is preferred.
• Experience in process or engineering improvements is advantageous.
• Proficient in CAD software.
• Familiarity with Energy Storage products and technologies is a plus.
• Hands-on experience with robotics (e.g., Fanuc) and laser welding (e.g., IPG) is a plus.