Senior Manufacturing Engineer, Fabrication

Allison Transmission - Indianapolis, IN

Full-time - Mid Level

Indianapolis, IN

Transportation Equipment Manufacturing

About the position

The Senior Manufacturing Engineer, Fabrication at Allison Transmission plays a crucial role in overseeing the technical aspects of the fabrication process. This position involves monitoring various metrics throughout the manufacturing process to ensure efficiency and quality. The engineer will work closely with the manufacturing manager to maintain high standards in manufacturing and to develop new production methods. This includes implementing new product processes and ensuring that all operations align with the company's goals for progress and innovation. In this role, the Senior Manufacturing Engineer will be responsible for maintaining a physical presence in the workplace, providing technical support to plant operations, and developing comprehensive process documentation. This documentation includes process stack sheets, process routings, PFMEAs (Process Failure Mode and Effects Analysis), process flow diagrams, and error-proofing plans. The engineer will also be tasked with developing cost estimates for new and major programs, often starting from early concept drawings and concurrent engineering discussions. The position requires designing manufacturing systems with a focus on continuous improvement, particularly in relation to quality and throughput capability of production equipment. The engineer will develop and implement machine-specific as well as major program Capital Appropriations Projects, manage the purchase and receipt of items related to these projects, and oversee the tryout and evaluation of new machinery and equipment. Regular reporting on costs and project status is also a key responsibility. Additionally, the Senior Manufacturing Engineer will participate in cross-functional team meetings for new and major programs, contributing insights and influencing decisions across various business functions. They will also engage in Design for Assembly (DFA) and Design for Manufacturing (DFM) activities to support new product design work, ensuring that all processes are optimized for efficiency and effectiveness.

Responsibilities

• Maintain a physical presence in the workplace.
• Provide technical support to plant operations.
• Develop process documentation, including process stack sheets, process routings, PFMEAs, process flow diagrams, and error proofing plans.
• Develop cost estimates for new and major programs, working from early concept cross sections and drawings.
• Design manufacturing systems focusing on continuous improvement related to quality and throughput capability.
• Develop and implement machine-specific and major program Capital Appropriations Projects.
• Develop RFQ packages for new machinery and equipment.
• Analyze RFQ proposals for new machinery and equipment.
• Manage the purchase and receipt of items related to Capital Appropriations Projects.
• Manage the tryout and evaluation of new machinery and equipment.
• Manage all costs and report status monthly related to Capital Appropriations Projects.
• Participate in cross-functional team meetings for new and major programs.
• Engage in DFA/DFM activities in support of new product design work.

Requirements

• Bachelor's degree or equivalent experience.
• 5+ years' experience in Engineering or a similar role.
• Expertise in at least one of the following areas: Machining of rotating components, Machining of prismatic components, Machining of gears.
• A firm understanding of Geometric Dimensioning and Tolerancing.
• An understanding of lean manufacturing concepts.
• Experience with statistical qualification of machinery, equipment, and gages.
• High level of analytical ability.
• CAD proficiency (preferably NX and/or AutoCAD).
• Good written and oral communication skills.
• Ability to provide relevant technical guidance to support management.
• Ability to dissect complex issues and execute solutions.
• Ability to work independently and multitask.
• Strong computer skills, including MS Office.

Nice-to-haves

• NX CAD proficiency
• Formal problem-solving training.
• Experience in the implementation of major production launches.
• Specific specialized skills, including CNC programming and CMM programming.
• Familiarity with QS and TS quality systems requirements.
• An understanding of transmission fundamentals.
• Experience in working effectively with hourly employees in a manufacturing environment.
• Experience in a manufacturing environment in a non-US location.