Senior Manufacturing Engineer

$80,000 - $140,000/Yr

Amarx Search - Elma Center, NY

posted 3 months ago

Full-time - Mid Level
Elma Center, NY
Administrative and Support Services

About the position

We are looking for an outstanding Senior Manufacturing Engineer to take on a critical role in supporting the Prismatic (Complex Milling) Manufacturing Group at a leading aerospace and defense company. The primary responsibility of this position will be to support the development of new product manufacturing processes, as well as to apply continuous improvement manufacturing technologies to existing or mature production programs. The ideal candidate will take ownership and drive results by performing challenging and non-routine manufacturing engineering tasks, applying standard engineering techniques, procedures, and innovative thinking. In addition to accountability for the manufacturing processes, this role will also involve supporting other aircraft facilities worldwide as required. The Senior Manufacturing Engineer will evaluate and develop new and emerging technologies in manufacturing engineering and production process development. This position will play a major role in coordinating Design for Manufacturing efforts among various development engineering groups for both new and existing programs. Responsibilities will include determining manufacturing procedures, operation sequencing, preparing tooling and gauge lists, creating and proving out N/C programs, and writing detailed operations sheets and work instructions to produce complex milled machined parts and sub-assemblies. A hands-on approach in supporting continuous improvement efforts for existing production processes is essential. Additionally, the Senior Manufacturing Engineer will prepare, monitor, and update engineered or estimated time standards for setup and run hours, man-to-machine ratios, and economic run quantities for each component's processes throughout the entire parts routing. The role will also involve providing detailed cost estimates for new business capture and process improvement efforts, as well as leadership in new manufacturing capital equipment evaluation, justification, purchasing, and implementation. Daily interaction with a variety of disciplines, including other engineers, technicians, operations, and quality personnel, as well as external suppliers, will be necessary to solve process-related problems and mentor others. The workdays will be split between hands-on shop interaction and office assignments, with opportunities for project leadership assigned by the Group Lead and/or Manufacturing Engineering Manager. The role will also support production automated manufacturing cells, driving process stability to achieve reduced attended labor and human factor variation, with the assignment or ownership of a dedicated manufacturing cell likely.

Responsibilities

  • Evaluate and develop new and emerging technologies in manufacturing engineering and production process development.
  • Coordinate Design for Manufacturing efforts amongst various development engineering groups for new and existing programs.
  • Determine manufacturing procedures, operation sequencing, prepare tooling and gauge lists, create, and prove out N/C programs, writing detailed operations sheets and work instructions to produce complex milled machined parts and sub-assemblies.
  • Support continuous improvement efforts for existing production processes with a hands-on approach.
  • Prepare, monitor, and update engineered or estimated time standards for setup and run hours, man to machine ratios, and economic run quantities for each component's processes throughout the entire parts routing.
  • Provide detailed cost estimates for new business capture and process improvement efforts.
  • Lead new manufacturing capital equipment evaluation, justification, purchasing, and implementation.
  • Interact daily with a variety of disciplines, including other engineers, technicians, operations, and quality personnel, as well as external suppliers, to solve process-related problems and mentor others.
  • Split workdays between hands-on shop interaction and office assignments, performing machine program proveouts side by side with shop personnel.
  • Take on project leadership opportunities assigned by the Group Lead and/or Manufacturing Engineering Manager.
  • Support production automated manufacturing cells, driving process stability to achieve reduced attended labor and human factor variation.

Requirements

  • Bachelor of Science Degree in Manufacturing, Mechanical, Industrial Engineering or Technology (Very strong experience in manufacturing engineering would be considered as an alternative to the Degree requirement).
  • 5+ years of Manufacturing Engineering experience with milled parts and increasing responsibility.
  • 5+ years of hands-on machining experience.
  • CAD/CAM CNC milled parts programming experience (Siemens NX preferred). Fluent in G&M Code programming.
  • Strong cutting tool and workholding knowledge, selection, and design. Quick change and automation tooling/workholding experience is a plus.
  • Strong manufacturing process knowledge to create efficient CNC programs for complex milled parts.
  • 5-Axis Machining center programming experience required (Okuma MU-4000V, MU-5000V, MU-8000V and Mazak I-600 machines a plus).
  • A progressive thinker and self-starter to help advance current methodologies and technologies towards automated manufacturing cells.
  • Excellent communication and documentation skills to work effectively with a variety of people.
  • Ability to provide guidance and direction to other manufacturing engineers.
  • Experience developing automated and advanced manufacturing systems.
  • A "Lean Mindset" and leadership skills to drive change towards a "Lean factory" and "Standardized Work" (Lean belt certification a plus).
  • Ability to manage and execute multiple projects simultaneously. Experience with MS Project is a plus.
  • Strong computer skills proficiency in MS Word, Excel, and PowerPoint.
  • Proficiency in blueprint reading and GD&T.
  • Experience in machining a wide variety of Aerospace materials (Aluminum, Titanium, Stainless Steels, etc.) on complex milled parts.

Nice-to-haves

  • Lean belt certification
  • Experience with MS Project
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