Senior Principal Laser Technology Manufacturing Engineer

About the position

In a world driven by the increased demand of technology, semiconductor manufacturers require a trusted partner to pioneer the frontiers of advanced integrated circuits (ICs). FormFactor, Inc (FFI) is the world's leading supplier of semiconductor test and measurement products that power electronic systems used in computing, consumer-technology, automotive, Artificial Intelligence (AI) and other applications. Our cutting-edge solutions are the driving force behind the testing of ICs that power electronic systems across computing, consumer technology, automotive, Artificial Intelligence (AI), and myriad other applications. As a leading player in the semiconductor industry, FormFactor actively seeks out individuals who are not just employees, but passionate contributors eager to thrive in an ever-evolving landscape. At FormFactor, we are not just shaping the future of semiconductors; we are rewriting the narrative of innovation itself. Our commitment extends beyond the technical realm to the very fabric of our culture. Rooted in our core values-Focus on the Customer, Ownership & Accountability, Respectfully & Effectively Communicate, and Motivate & Develop People-we foster an environment where diverse perspectives are not only welcomed but celebrated. Join us in experiencing the exhilaration of collaborating with a dynamic team, pushing the boundaries of what's possible, and contributing to a workplace where your voice is not just heard but valued and empowered. Become an integral part of our journey as we collaboratively Form Our Future Together, setting the stage for a new era in semiconductor excellence.

Responsibilities

• Partner with the current process owners to learn the existing process recipe management system and supporting automating the manual processes and perform/document DOEs that are coupled with fundamental physics of the process to understand what our ultimate process capability limits are on existing and future equipment.
• Provide the manufacturing files and instructions for the new designs to ensure manufacturing readiness.
• Establish quality controls, yield tracking and tool health management to ensure laser drilling process capability for laser tools & raw materials are in spec and meet the requirements of current and future products.
• Establish quality controls on guide-plate hole dimensions, positions and accuracy as per the product requirements; ensure consistency across internally drilled components and from externally drilled sources.
• Develop solutions for drilling within extremely tight tolerances & shape of guide plates; control monitor and improve throughput, quality, yield and uptime.
• Drive the coordination to set-up maintenance of laser systems for drilling based on Key Performance Indicators (KPI's).
• Maintain, update and improve production work instructions & associated training and certification of production technicians.
• Submit IT tasks and partner with web app developers to update & modify factory MES system interface to Process equipment and automate recipe generation.
• Support to the Manufacturing Engineering activity by recognizing, prioritizing & acting on improvement opportunities, pioneering new ideas and finding innovative methods to accomplish goals.
• Development & solution seeking to meet new requirements of new laser processes, which may include capability validation, Capital equipment procurement & commissioning.
• Project manage & participate in fleet expansion as we continue to grow our business & tighten our tolerances.
• Able to coordinate with equipment vendors to seek debug support, plan upgrades, solve issues or new equipment acquisitions as required.
• Partner with Production teams, employ long term repairs and communicate status and recovery plans throughout the issue resolution process.
• Develop and systematize methods to track & troubleshoot production issues, perform failure analysis, and drive long term resolutions.
• Collaborate with upstream and downstream process owners and other internal teams to perform any root cause analysis, process improvement and technical development.

Requirements

• BS in Electrical or mechanical engineering + 5-7 years or equivalent experience in Semiconductor or equivalent technology equipment engineering.
• Demonstrated problem-solving skills as related to manufacturing issues.
• Able to work with limited supervision, is self-directed, and has a methodical approach to solving technical problems.
• Familiarity with mechanical machined parts, CAD component & assembly drawings.
• Able to use hierarchy BOM structure to determine parts required for equipment repair or upgrades.
• Have solid computer skills on a variety of windows versions or equipment interfaces.
• Software experience with MS Word, MS Excel, MS Power Point; Excel Macros, AutoCAD (JMP & MySQL are a Plus).
• Experience in use of Statistical Process Control and Design of Experiments; quality and continuous improvement methodologies such as Failure Mode and Effects Analysis (FMEA & pFMEA), Root-cause Analysis (RCA), and/or Lean Manufacturing, 5's, 8D, corrective actions.
• Use hand tools including wrenches, dial indicators, calipers, thermal measurement devices & standards, laser energy meters and other various equipment technology specific laser drilling equipment.
• Working knowledge of addition, multiplication, algebra, geometry and physics will support process capability understanding and improvement.
• Good communication skills, both oral and written in English.
• Familiarity with clean room procedures and protocols.

Benefits

• medical
• dental
• vision
• EAP
• short-term and long-term disability
• life insurance
• flexible spending and savings accounts
• 401(k)
• ESPP
• paid time off