Senior Process Engineer

Mativ Corporation - Greenfield, MA

Full-time - Senior

Greenfield, MA

Chemical Manufacturing

About the position

The Senior Process Engineer at Mativ's Filtration & Advanced Materials Division plays a crucial role in optimizing manufacturing processes and leading projects. This position requires collaboration with various stakeholders, including business, sales, and engineering teams, to enhance product quality and efficiency. The engineer serves as a subject matter expert in materials and processes, driving new initiatives and ensuring exceptional value delivery to the business.

Responsibilities

• Develops and designs new processes or improves existing processes.
• Collaborates with internal and external stakeholders to continuously improve products and processes.
• Manages complex projects from start to finish, providing clear progress status and maintaining realistic schedule expectations.
• Leads Root Cause investigations and Process Failure Modes and Effects Analyses (PFMEA) to prevent non-conforming products or out of control processes.
• Creates and documents experiments in structured written test reports.
• Conducts and documents Installation Qualification (IQ), Operations Qualification (OQ), and Process Qualification (PQ) of process machinery and equipment.
• Creates and documents Standard Operating Conditions (SOC) to train operators and peers on processes.
• Provides troubleshooting support as necessary.
• Keeps up to date with relevant emerging technologies and equipment solutions to proactively introduce improvement ideas.
• Leads the implementation of process controls and process discipline systems into development line operations.
• Supports R&D scale-up processes on manufacturing scale equipment and commercialization of new products.
• Additional duties as assigned.

Requirements

• Bachelor's degree in Engineering or Science or equivalent experience.
• 7 years of experience in a process engineering role in a multiline manufacturing environment.
• Ability to work in a 24/7 manufacturing process environment.
• Demonstrated ability applying Statistical Process Control (SPC) quality control systems; experienced using Minitab or similar.
• Demonstrated ability to apply the scientific method using PDCA, A3 problem solving, DMAIC, or similar frameworks.
• Demonstrated ability to analyze data using Excel and statistical software tools.
• Ability to draw from a variety of disciplines, industries, and technologies to deliver innovative solutions.
• Ability to travel up to 10%.

Nice-to-haves

• Experienced in polymer extrusion, web handling, slitting, and winding of rolled films.

Benefits

• Medical, dental and vision insurance
• Consumer-Driven Health Plan (CDHP)
• Preferred Provider Organization (PPO)
• Exclusive Provider Organization (EPO)
• Company-paid basic life insurance and additional voluntary life coverage
• Paid vacation and competitive personal time off
• 401(k) savings plan with company match
• Employee assistance programs available 24/7 to you and your family
• Wellness and Work Life Support - career development and educational assistance