Sr. Manager, Maintenance & Reliability

Trex Pte Ltd - Winchester, VA

Full-time - Mid Level

Winchester, VA

Chemical Manufacturing

About the position

When you work at Trex, you're helping to grow and enhance a true original. You join a company that boldly launched an entire industry... and still leads the way. We are looking for a Sr. Manager, Maintenance and Reliability to help us track and analyze production losses and abnormally high maintenance costs. As a Trex Sr. Manager, Maintenance and Reliability, you will be looked to as an innovator in the manufacturing process and expected to develop and implement plans to eliminate or reduce losses through root cause analysis. This role is a key member of our Operations team. Our Operations team is guided by 5 beliefs: We put people first, We all operate on the same page, We own it, We are always tuned for success, We make dynamic decisions. It's how we started and how we continue to lead the industry - finding intersections of opportunity and hard work, digging in, and digging deep. The result is progress, both for the company and for the people building their careers here. If you are values-driven and share our beliefs, if you are willing to hold yourself and others accountable to the highest standards, then Trex is a place you can call home.

Responsibilities

• Put safety first - Always!
• Lead and foster our 'people first' culture.
• Track and analyze production losses and abnormally high maintenance costs.
• Prioritize and focus efforts on the largest/most critical loss reduction opportunities.
• Develop and implement plans to eliminate or reduce losses through root cause analysis.
• Collaborate with the operations team to facilitate solution implementation.
• Lead risk management initiatives to achieve strategic objectives in environmental health and safety, asset capability, quality, and production.
• Utilize tools such as preliminary hazard analysis, failure modes and effects analysis, criticality analysis, maintainability information, fault tree analysis, and event tree analysis.
• Collaborate with the Engineering team to ensure the reliability and sustainability of new and modified installations.
• Adhere to the life cycle asset management (LCAM) process throughout the entire life cycle of new assets.
• Participate in the development of design and installation specifications, commissioning plans, and acceptance tests.
• Evaluate equipment, technical MRO suppliers, and technical maintenance service providers.
• Guide efforts to ensure reliability and maintainability of equipment, processes, utilities, facilities, controls, and safety/security systems.
• Define, design, develop, monitor, and refine an asset maintenance plan that includes value-added preventive maintenance tasks and effective utilization of predictive and non-destructive testing methodologies.
• Input to a risk management plan anticipating reliability-related and non-reliability-related risks.
• Engineering solutions to repetitive failures and other operational issues using data analysis techniques such as statistical process control and reliability modeling.
• Collaborate with Production to analyze assets, including asset utilization, overall equipment effectiveness, remaining useful life, and other parameters defining operating conditions, reliability, and costs.
• Provide technical support to production, maintenance management, and technical personnel.
• Apply value analysis to repair/replace, repair/redesign, and make/buy decisions.

Requirements

• 8 or more years of diverse experience in a manufacturing engineering and/or maintenance environment with strong business acumen.
• A bachelor's degree in engineering or a related technical field is strongly preferred.
• Previous experience as a Maintenance Manager.

Benefits

• Paid holidays and paid vacation.
• Health, Dental and Vision Insurance with a variety of options.
• 401(k) With Company Match.
• Tuition Reimbursement.
• Training and Education options.
• Stock Purchase Program at a discounted price.
• Employee Discount Program.