Test Engineer

Altair Engineering - Auburn Hills, MI

Full-time - Entry Level

Auburn Hills, MI

1,001-5,000 employees

Professional, Scientific, and Technical Services

About the position

Our client in Auburn Hills, MI is seeking a Test Engineer for a contract position focused on emissions and fuel economy testing. The successful candidate will work as part of a collaborative team that includes engineers, union technicians, and mechanics. The primary responsibility will be to troubleshoot and resolve issues related to test equipment across multiple emissions testing facilities, including 8 Emissions Chassis Dynamometer test cells and 5 SHEDs. This role requires a hands-on approach to ensure the functionality and efficiency of testing equipment, which is critical for meeting regulatory and internal standards. The Test Engineer will be involved in quality control and calibration activities, ensuring that all equipment meets the necessary regulatory requirements. This includes meticulous tracking and documentation of testing processes and results. The engineer will also assist in the integration of new test cell equipment to support evolving regulatory requirements and advancements in powertrain testing. Continuous improvement of test cell efficiencies and throughput will be a key focus, alongside analyzing test results to validate compliance with both regulatory and internal criteria. The role demands flexibility, as the engineer must be willing to work overtime and weekends as needed to meet project deadlines and operational demands. The Test Engineer will also be responsible for maintaining ISO 17025 accreditation in the emissions lab, which involves updating hardware documents and ensuring timely calibration of equipment. Regular meetings will be held to address any issues that arise, and preventative maintenance tests will be conducted to ensure compliance with EPA and CARB regulations. Additionally, the engineer will play a crucial role in upgrading lab equipment to accommodate the testing needs of electric vehicles and related regulations.

Responsibilities

• Troubleshoot emissions chassis dyno test cell issues.
• Direct others in the field on the repair of test equipment to maximize facility run time and assist technicians in their troubleshooting efforts.
• Prioritize, direct, and provide assistance with bench repairs to meet field demand, coordinate outsourced repair parts, and manage service part inventories.
• Troubleshoot issues on SHEDs, canister stations, and in the particulate weigh room.
• Maintain ISO 17025 accreditation in the emissions lab: update hardware documents, calibrate equipment on time.
• Run weekly vehicle crosscheck meeting, investigate issues, and address them in a timely manner.
• Run preventative maintenance tests to keep the lab up to EPA and CARB regulations.
• Analyze test results and validate tests to ensure compliance with regulatory and internal criteria.
• Upgrade the lab equipment to meet the needs of electric vehicle testing and regulations.

Requirements

• Bachelor of Science degree in Mechanical or Electrical Engineering or equivalent Engineering discipline.
• Minimum of 2 years of experience in automotive testing, preferably with Vehicle or Engine Emissions testing equipment, including chassis dynamometers, analyzers, instrumentation, sampling systems, data acquisition (National Instrument Devices), PLCs, and Diesel/GDI Particulate Sampling.
• Proficient in the use of Microsoft Office and G Suite.
• Ability to understand, interpret and analyze data with attention to detail.
• Must be a team player with ability to work with diverse group of engineers, supervisors, and UAW personnel.
• Exceptional organizational skills and the ability to manage multiple jobs and projects simultaneously.
• Analytical skills with a focus on root cause analysis.
• Self-motivated with good communication skills.

Nice-to-haves

• Master degree in Mechanical or Electrical Engineering.
• 5+ years of experience working in a testing lab with vehicle or engine emissions testing equipment, including dynamometers, analyzers, instrumentation, sampling systems, data acquisition and Diesel/GDI Particulate Sampling.
• Familiar with ETAS/INCA and experience using AVL GEM software.
• Experience with PEMS and RDE certification, LDV knowledge, data post processing and analysis.
• Familiar with particulate measurement.
• 5+ years of engine test support with an emphasis on test cell instrumentation & facility systems.
• Prior project management training or experience.

Benefits

• Competitive Salary
• Comprehensive Benefit Package
• 401(k) with matching contributions
• Paid Time Off
• Employee Discounts
• Free training on all Altair products